Ryan Reynolds Just Debuted a Never-Before-Seen Deadpool Suit at Comic-Con, and We Want to Talk About It

Reynolds crashed Marvel's Hall H panel in a comic-accurate gray and black X-Force Deadpool suit that has never been worn on screen, and it might be the sneakiest good costume reveal of the whole convention.

The Suit Nobody Was Expecting

Comic-Con's Hall H has seen plenty of surprise cameos over the years, but Saturday's Avengers: Doomsday panel handed fans something a little different: a costume reveal instead of a casting reveal. Ryan Reynolds popped up out of the crowd mid-panel wearing a gray and black Deadpool suit lifted from the character's X-Force comic run, a design that has never once made it to a movie screen.

Every live-action Deadpool appearance so far, from the two solo films through last year's Deadpool & Wolverine, has stuck with the character's signature red and black look. Seeing the muted X-Force palette walk into Hall H in person was enough to make it the single most talked-about costume moment of the day, even next to a full slate of official Doomsday suit reveals on the exhibit floor.

Staying fully in character, Reynolds told the crowd his name was 'Ricky' and that he was simply 'cosplaying hard,' before working the bit into a running joke with the cast on stage about whether he'd actually landed a role in the film.

A Costume Bit With Actual Jokes Attached

Reynolds didn't just walk out and pose. He needled Paul Rudd about Thor's whereabouts, a callback to a scene from Deadpool & Wolverine, and Rudd fired back a jab about Reynolds' side gig owning a soccer club. When Robert Downey Jr. told him production had already wrapped, 'in the can' as he put it, Reynolds kept the bit rolling by asking whether there might be room for 'last minute additions.'

He capped the whole appearance by announcing 'no further questions' and asking for a ride out of the hall, then dropping the mic and walking off. It's the kind of extended, scripted-feeling improv that Reynolds and the Deadpool franchise have built a reputation on, but here the punchline was a costume, not a line.

Why the Gray Suit Actually Matters for Builders

Here's the part we care about most: the X-Force suit is a genuinely different costume challenge than the red Deadpool look everybody already owns or has built. The classic suit relies on high-gloss reds and blacks that show every seam and scuff under decent lighting. The gray and black version reads flatter and more matte, which is far more forgiving for a home build using foam, fabric paint, or a base bodysuit instead of a full molded costume.

It also gives Deadpool fans a legitimate reason to build a second version of a character they've already dressed as before, something that doesn't come along often outside of a brand-new movie suit. Because this design comes straight from decades of X-Force comics rather than a freshly rendered movie costume, references for accurate detailing are easy to track down.

If you already own red Deadpool pieces, you likely have a head start: the mask shape, belt rig, and weapon holsters typically carry over with a repaint or a swap to a gray base layer, which keeps the cost of a second version well below building from scratch.

• Base suit: gray and black bodysuit or unitard as your foundation layer
• Mask: same Deadpool mask shape, repainted in muted gray with black eye panels
• Belt and holsters: existing Deadpool rig works, swap red accents for gray or silver
• Gloves and boots: black with gray panel accents to match the comic palette
• Weapons: katanas and pistols carry over unchanged from a standard Deadpool build

One More Reveal in a Very Busy Comic-Con

This year's San Diego Comic-Con has been packed with costume news, from official Avengers: Doomsday suits on the show floor to Blade Runner 2099 and Rings of Power footage debuts, and Reynolds' cameo happened in the middle of all of it. What set this one apart is that it wasn't a studio-orchestrated suit unveiling on a mannequin behind glass. It was an actor in character, in a genuinely new costume, working a live crowd for laughs.

That distinction is exactly why it's worth a spot on your Halloween shortlist this year. Plenty of people will show up as the red Deadpool suit everyone has seen a hundred times. Fewer will show up as the gray X-Force version that just had its first public moment in front of tens of thousands of fans this week.

If you want to build the gray version without starting from scratch, swing by our shop. We can help you rework an existing red Deadpool suit or piece together the gray and black look from the ground up before Halloween sneaks up on us.

5 Things That Make the X-Force Suit a Sneaky Good Halloween Pick

Before you default to the red suit again this year, here's why the gray version deserves a real look.

1. Nobody else will have it yet: The red suit has been a Halloween staple for a decade. This palette just debuted days ago.
2. Easier fabric matching: Matte gray and black are simpler to source and paint-match than glossy comic red.
3. Reuses gear you may already own: Mask shape, holsters, and weapons typically carry over from an existing red build.
4. Built-in conversation starter: The Comic-Con moment gives you an instant story to tell at every party you wear it to.
5. Comic-accurate without a comic-store scavenger hunt: X-Force references are well documented, so getting the details right doesn't require rare source material.
6. Works solo or in a group: Pairs naturally with a red Deadpool if you want a two-costume 'before and after' bit with a friend.

← More from the Las Vegas Costumes blog